China Supplier Small Lemonade Juice Bottle Filling Machine / Processing Plant
Production Description for small lemonade filling machine
Process Flow Chart for small lemonade filling machine
Part 1 Making Bottle Machine
PET material→ Dehumidify→ Load material→ Injection machine→ Preform→ heat preform→ stretch→ blowing→ bottles
Part 2 Water Treatment System & Mixing System
Pump – tank – multi medium filter – active carbon filter – Millipore filter – precision filter – tank – Reverse Osmosis – UV sterilizer – tank – pump – syrup boiler – pump – double filter – mixing tank – mixing tank – pump – Homogenizer – cold hot tank – Deaerator – cold hot tank – plate type filter – micro negative pressure system – high position tank – CIP system
Part 3 Filling & Packing system
Bottle unscramble – washing/filling/capping 3-in-1 machine → CIP system – Bottle overturn sterilizer – Spray shower cooling machine – Buffer platform – Light checker – Air dryer –Automatic shrink sleeve labeling machine – Code printer – Automatic shrink wrapping machine
Detail Description for small lemonade filling machine
Part 1 Making Bottle Machine
Part 2 Water Treatment System & Mixing System
1.pure water treatment
2.mineral water treatment
Part 3 Filling & Packing system
Juice Rinser
1.Rotative rinsing turret one treatment, fixed nozzles, with grippers.
2.The grippers take the bottles from the inlet star-wheel while they are still driven by the star-wheel, thus guaranteeing a safe grip.After the gripping, the bottle is turned upside down and cantred above a spraying nozzle which directs a stream of rinse water into the bottle.
3.After the draining period the bottle is turned over to an upright position again.
Juice Filler
1.The star-wheels drive the bottles always "by the neck" through the rinsing, filling and capping steps. For the various types of bottle, it is easy to adjust the structure for the operator by our specialized design.
2.Product bowl is to reduce the loss of heat.
3.If the temperature is low than the setting value, the filling valves will stop and return the last beverage in filling valve to recycle tank and return to UHT again to sterilize with pump.
Juice Capper
1.Rotative capping turret, suitable to the application of screw plastic caps on PET bottles.
2.The fixed part consists of the cap hopper, the cap feeder with relevant motor and the cam actuating the capping heads.
3.The heads are raised and lowered by the action of a follower that is riding on a shaped cam.
air conveyor
flat conveyor
bottle dryer
code printer
auto sleeve labeling machine
PE film wrapping machine
Main Data for small lemonade filling machine
Model | CGFR 8-8-3 | CGFR 16-12-6 | CGFR 18-18-6 | CGFR 24-24-8 | CGFR 32-32-10 | CGFR 40-40-12 |
Washing No | 8 | 16 | 18 | 24 | 32 | 40 |
Filling No | 8 | 12 | 18 | 24 | 32 | 40 |
Capping No | 3 | 6 | 6 | 8 | 10 | 12 |
Capacity(500ml) | 2000BPH | 5000BPH | 6000BPH | 8000BPH | 12000BPH | 15000BPH |
Installed Capacity | 2kw | 3.5 kw | 4kw | 4.8kw | 7.6kw | 7.6kw |
Overall size | 2000*1600*2400 | 2450*1800*2400 | 2650*1900*2400 | 2900*2100*2400 | 4100*2400*2400 | 4100*2400*2400 |
Weight | 2 T | 2.2 T | 3 T | 4 T | 8 T | 8 T |
Our service for small lemonade filling machine
Customized service
Bottle service
We can design the bottle according your requirement ,especially the kinds of bottles, you can give us bottle type with picture or you can design it by yourself.
Machine service
1.Play video
We can send you the video of the running machine , you can see more details in it.
2.Visit factory
You are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3.Plan line
If you have a plan to take a factory , we can provide A-Z service by your equinment.
4. Quality Control
We will be tracing the different phase of production from the beginning. Every machine quality checked before packing.
We will try our best to help clients when problem occurred.
Sale service
1.we will provide the bill of load on time to make sure you can get the machine quickly
2.when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training .
3.we provide one year warranty with spare parts free.
Shipping & Packing small lemonade filling machine
1. Payment Method
1) Shipping by sea(recommend big product or a lot of goods of the order)
2) By air.
3) By express: TNT, EMS, DHL, Fedex, UPS etc
2 . Mechanical Warranty
One year warranty and come with at least one year recommended spare parts
3. Delivery & Packing
Delivery Time: 30 days after get down payment & bottle/label samples
Coming Document:
1) Machine Quality Guarantee
2) Complete set install & maintain instruction Book in English language
3) Complete Document for customer to clear its custom
Packaging requirement:;
1) The special packaging box is according to the immunity standard in China,it suits for long-distance
transport, damp proof, rustproof, land way and seaway
FAQ for small lemonade filling machine
Q1:How can we get your suitable machines / production line ?
A1: 1) Let me know what kind of products will you produce ?
2) Let me knw what is the capacity(per hour) you want ?
3) Let me know what kind of package , plastic bottle ,glass bottle : volume ,height ,neck diameter ,diameter of bottle or other please inform us of details.
Q2: Do you have any technical supports with your Beverage Filling Machines?
A2: Yes, We have a professional team of engineers who owned many installation, debug and training experiences abroad, are available to service machinery overseas.
Q3: What kind certificates you already passed ?
A3:We already passed CE , SGS , CIQ , ISO etc.
Q4:What’s Maintenance Reliable can supply?
A4:Offer 12 months maintenance period to the problem that caused by our design, manufacture and the material quality, and offer the relevant parts and effective service for free for above reason and send out within 24 hours . We will offer a widely and favorable technical support, after service all the time after guarantee period.
Q5:Are you manufacturer or trading company ?
A5: We are industrial manufacturer, which locates in Zhangjiagang city over 10years , and begin to export our machines and provides oversea installation services since 2010 .
Our reliable for small lemonade filling machine
Welcom!
Zhangjiagang Reliable-Machinery Co.,Ltd !
For more details, Contact us!